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Reliability Recovery

Multi-Factory
Preventive Maintenance

Equipment reliability isn’t accidental — it is engineered.
A structured program to reduce downtime, extend equipment life, and improve operational performance across multiple sites.

Project Type Lifecycle Support
Client Multi-Site Operator
Focus Predictive Maintenance
Outcome Higher Uptime

Engineered Reliability

Maintenance is not just "fixing things." It is engineering reliability into operations. We transform maintenance from a reactive cost center to a strategic performance lever through disciplined, data-driven programs.

Reduced unplanned breakdowns
Predictable production uptime
Lower lifecycle cost

Program Impact

Performance Metrics

Asset Availability
Emergency Repairs
Data Accuracy

Program Delivery Model

Baseline Assessment

  • • Asset inventory & criticality ranking
  • • Failure mode analysis (FMEA)
  • • Historical breakdown trend evaluation

PM Strategy Design

  • • PM task definition per equipment type
  • • Interval setting based on runtime
  • • Integration with spare-parts strategy

Reliability Interventions

  • • Root cause analysis (RCA)
  • • Corrective action planning
  • • Condition monitoring recommendations

Execution Support

  • • On-site mentoring of crews
  • • QA/QC control on PM execution
  • • Verification of corrective outcomes

KPI Tracking

  • • Downtime and MTBF metrics
  • • Productivity improvement tracking
  • • Continuous improvement loops

Engineering Methods

Planning Tools

Checklists grounded in OEM recommendations, CMMS alignment, and TPM principles.

Reliability Tools

FMEA, Root Cause Analysis (7-step RCA), and lifecycle forecasting.

Execution Discipline

Safety briefings, permit-to-work systems, and PM execution verification.

Compliance Alignment

"Aligned with industrial best practices, including ISO 9001 and OEM recommendations."

Maintenance in Action

Stop Reacting. Start Preventing.

Transform maintenance from a cost center to a strategic performance lever.